S4 Punch/Shear System
The S4 has a MultiPress Punch Head with more than 40 live stations. It has an integrated CS Shearing system.
All S4s have automated loading, ranging from the MD Sheet tower shown here to single scissor table or even a full MV Warehouse. It depends on your requirements.
The S4 shown here included the MD Sheet Stores and the IA Universal Stacking system with a Run-out table on the end. This permits the system to either stack the blanks or to discharge the blanks where they would be manually stacked, formed, or assembled.
Salvagnini also offer SL4 Punch/Laser >>>
P4 Bending Systems have many features not visible in this schematic. The system shown here includes a PCD Load system that advances the blank into the Turn-Over station, then on to the P4 where it is formed, and discharing the panel such that a robot can loacate and stack or place it as required. P4 has automated change-over so that it can form any sequence of different parts...a true JIT system, ideal for making kits, or for production of ONE.
To learn about the many features of the P4 it is necessary to see one in action, so ask us to forward you a movie or an extended presentation. info@flexiblemanufacturing.com
P4 Bending Systems come in many sizes, from the small P4.2116 with (bend length maximum of 2180mm) thru to the longer P4.3816 with 3850mm bend length... so from 84" thru to over 150" bend length. Bend height is to 350mm or 13" maximum, common size is 6 1/2" intermediate at 10" bend height. Ask about the smallest size!!
Maximum material thickness is to over 3mm CRS basis.
PerFormer P2
Salvagnini's economic bending system - The P2This is a manual system, meaning that the loading and unloading of the blanks/panels is done by an operator, as weel the changing of the tooling to create a new long-side bend length is also manually completed. However the piece rate is very impressive, and the overall cycle rate is quite within acceptable justification otherwise there would be so many of the P2s in service around the world. Ask about P2 today.
RoboFormer
Salvagnini have created the RoboFormer by integrating a Brake Press and a Robot (Kuka) with a Controller. Salvagnini controls are the key to making a flexible solution that uses advanced software, smart material handling, and many degrees of freedom to enhance production. Salvagnini can offer their Electra and their Syncro Press Brakes, from 20T to 350T.
Ask us...info@flexiblemanufacturing.com
Lasers by Salvagnini... the latest news is that Salvagnini Systems are leaders in offering Solid State Laser technologies. Solid State Lasers or Fiber Lasers, offer beam delivery by means of a doped filament or Fiber.
Salvagnini offer laser systems equipped with IPG Photonics SSL technology. Fiber laser in metal cutting is very capable, with ability to cut thin metal thru plate thickness. SSL operations offer more energy effeciency and a reduced cost of operations. Fiber source can also cut reflective materials such as Aluminum, Brass and Copper. If you are considering a laser project it is best to review your requirements by omprehensive demonstration on select systems to validate quality and rates. Salvagnini have a technical center that can accommodate you.
S4 P4 FMS - Salvagnini offer a number of line configurations of Flexible Manufacturing Systems. These may be systems that include a S4 Punch/Shear in-line with a P4 Bending System, or may involve Lasers, RoboFormers, or other modules that can offer a range of production capabilities to meet a User's needs.
The S4 P4 FMS shown here include automated loading of sheet to a S4 Punch/Shear. The S4 processes the sheet into blanks that are feed to the P4 Bending System or stacked at the Stacking station immediately adjacent the S4. The line also includes a buffer stores that acts to help regulate or balance flow over the line, or permits introduction of blanks from other sources into the line so that the P4 output can be kitted to meet a particular requirement. The P4 bending system is able to produce successive panels or product that are of different dimension, hence production of a series of single different parts is possible making kit production feasible.
This line has an economical batch size of ONE.
Salvagnini are innovators. Salvagnini R&D created their fabrication systems, and they design and manufacture material handling and line integration hardware, plus they develop software for their own systems. The ability to provide seamless integration, system modularity, and Lean manufacturing solutions is part of why Salvagnini is a leader in the metal fabrication industry and world.
Salvagnini Press Brakes
B2 Syncro (Hydraulic) and B2 Elektra (Electric)
E2 Elektra range from 20Ton and 1050mm bend length to 90Ton and 3000mm
B2 Syncro range from 90Ton 2500mm bend length to 350 Ton at 5meter.
For a table showing the range of sizes, go to Salvagnini's web site or ask for a table by emailing us at info@flexiblemanufacturing.com
These Press brakes may be integrated into a RoboFormer. RoboFormer is a system composed of a Press Brake, a Robot, and a Controler wherein all are one system. There are many features that can be added to a RoboFormer to create a cell or to make a FMS Line that integrated a L3 Laser or a S4 Punch/Shear in-line.
Pictures show a B2 Syncro 320/4250 with Sheet Followers, and a E2Elektra 40/2000
For more information, call us at 416 498 1591
Salvagnini Systems include:
S4Xe Punch/Shears, SL4 Punch/Laser, P4Xe Bending Systems P2Xe PerFormers, Laser Systems, RoboFormers, Press Brakes E2 Elektra and B2 Syncro, Material Handling solutions such as Warehouses (MV, MT, MD, MVL,..), loading and feeding systems, stacking and transfer and pick&place systems, robotic handling, more! Salvagnini software makes their systems very productive, lean, easy to use, integratable, - from dynamic nesting that can deliver the best usage of raw material to time saving programming of RoboFormers.
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